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PBT CELANEX 2302 GV1/15

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CELANEX  2302 GV1/15

CELANEX® PBT(PBT+PET)-GF15CharacteristicsProcessingInjection MouldingDelivery formPelletsAdditivesRelease agentSpecial characteristicsHeat stabilised or stable to heat, High GlossProduct TextChemical abbreviation according to *** 1043-1: PBT Moulding compound *** 7792- PBT+PET, MGHR, 08-060N, GF15; Polybutylene terephthalate polymer blend with PET, 15 % glass fibre reinforced, injection molded parts with superior gloss. Flammability UL 94 HB minimum thickness 0.85 mm. Recognition by Underwriters Laboratories, USA (UL)

Product information

ValueTest NormResin Identification(PBT+PET)-GF15*** 1043Part Marking Code>(PBT+PET)-GF15<*** 11469

Rheological properties

ValueUnitTest NormMelt volume-flow rate20cm³/10min*** 1133Temperature265°CLoad2.16kgViscosity number105cm³/g*** 307, 1628Moulding shrinkage range, parallel0.4 - 0.6%*** 294-4, 2577Moulding shrinkage range, normal0.8 - 1%*** 294-4, 2577

Mechanical properties

ValueUnitTest NormTensile modulus6200MPa*** 527-1/-2Tensile stress at break, 5mm/min115MPa*** 527-1/-2Tensile strain at break, 5mm/min3.5%*** 527-1/-2Flexural strength160MPa*** 178Tensile creep modulus, 1h5300MPa*** 899-1Tensile creep modulus, 1000h4300MPa*** 899-1Charpy impact strength, 23°C35kJ/m²*** 179/1eUCharpy impact strength, -30°C35kJ/m²*** 179/1eUCharpy notched impact strength, 23°C6.5kJ/m²*** 179/1eACharpy notched impact strength, -30°C6.5kJ/m²*** 179/1eABall indentation hardness, H 961/30190MPa*** 2039-1Poisson&#39;s ratio0.35[C][C]: Calculated

Thermal properties

ValueUnitTest NormMelting temperature, 10°C/min255°C*** 11357-1/-3Temperature of deflection under load, 1.8 MPa190°C*** 75-1/-2Temperature of deflection under load, 8 MPa65°C*** 75-1/-2Vicat softening temperature, 50°C/h 50N210°C*** 306Coefficient of linear thermal expansion (CLTE), parallel35E-6/K*** 11359-1/-2Thermal conductivity of melt0.15W/(m K)*** 22007-2Specific heat capacity of melt1820J/(kg K)*** 22007-4

Flammability

ValueUnitTest NormBurning Behav. at 1.5mm nom. thickn.HBclassIEC 60695-11-10Thickness tested1.4mmIEC 60695-11-10Burning Behav. at thickness hHBclassIEC 60695-11-10Thickness tested0.85mmIEC 60695-11-10UL recognitionyesUL 94Oxygen index19%*** 4589-1/-2

Electrical properties

ValueUnitTest NormRelative permittivity, 100Hz4.1IEC 62631-2-1Relative permittivity, 1MHz4IEC 62631-2-1Dissipation factor, 100Hz12E-4IEC 62631-2-1Dissipation factor, 1MHz180E-4IEC 62631-2-1Volume resistivity>1E13Ohm.mIEC 62631-3-1Surface resistivity>1E15OhmIEC 62631-3-2Electric strength28kV/mmIEC 60243-1Comparative tracking index250IEC 60112

Physical/Other properties

ValueUnitTest NormHumidity absorption, 2mm0.15%Sim. to *** 62Water absorption, 2mm0.45%Sim. to *** 62Density1430kg/m³*** 1183Density of melt1220kg/m³

Injection

ValueUnitDrying RecommendedyesDrying Temperature120°CDrying Time, Dehumidified Dryer4hProcessing Moisture Content≤0.04%Melt Temperature Optimum260°CMin. melt temperature255°CMax. melt temperature275°CScrew tangential speed0.1 - 0.3m/sMold Temperature Optimum100°CMin. mould temperature90°CMax. mould temperature130°CEjection temperature218°CAdditional informationInjection molding

Preprocessing

To avoid hydrolytic degradation during processing, CELANEX resins have to be dried to a moisture level equal to or less than 0,02%. The drying should be done in a dry-air dryer (dew point <-30°C) with a temperature of 120 to 140 °C and a drying time of 2 to 4 hours. In case of longer residence times in the dry-air dryer, the temperature should be reduced to 100°C.
The time between drying and processing should be kept as short as possible. The processing machine feed hopper should be closed during the processing operation.

Processing

Melt Temperature 265-275 °C
Mold Temperature *) 90-100 °C
Maximum Barrel Residence Time **) 5-10 min
Injection Speed fast
Peripheral screw speed max.0,3 m/sec
Back Pressure 10-30 bar
Injection Pressure 600-1000 bar
Holding Pressure 400-800 bar
Nozzle Design open design preferred

Injection speed, injection pressure and holding pressure have to be optimized to the individual article geometry. To avoid material degradation during processing low back pressure and minimum screw speed have to be used. Overheating of the material has to be avoided.

Celanese recommends only externally heated hot runner systems.

*) For moulded parts with especially high requirements to the surface quality or dimensional stability, a mold temperature of up to 110 °C can be advantageous.

**) If the cylinder temperatures are higher than the recommended maximum temperatures, the max. residence time in the barrel has to be reduced.

Processing Notes

Pre-Drying

CELANEX should in principle be predried. Because of the necessary low maximum residual moisture content the use of dry air dryers is recommended. The dew point should be =<- 30° C. The time between drying and processing should be as short as possible.

Storage

For subsequent storage of the material in the dryer until processed (<= 60 h) it is necessary to lower the temperature to 100° C.

Automotive

OEMStandardAdditional InformationBoschN28 BN08-GF009NaturalBoschN28 BN08-GF009Black

Diagrams

Viscosity-shear rateCELANEX® 2302 GV1/151E21E31E4Shear rate in 1/s1E11E21E3Viscosity in Pa.s260 °C270 °C280 °CShearstress-shear rateCELANEX® 2302 GV1/151E21E31E4Shear rate in 1/s1E41E51E6Shearstress in Pa260 °C270 °C280 °CStress-strainCELANEX® 2302 GV1/1502468Strain in %050100150Stress in MPa23 °C60 °C120 °CSecant modulus-strainCELANEX® 2302 GV1/1502468Strain in %0200040006000800010000Secant modulus in MPa23 °C60 °C120 °CStress-strain (***chronous) 23 °CCELANEX® 2302 GV1/1501234Strain in %020406080Stress in MPa1 h10 h100 h1000 hCreep modulus-time 23 °CCELANEX® 2302 GV1/151E01E11E21E3Time in h20003000400050006000Creep modulus in MPa10 MPa20 MPa30 MPa40 MPa50 MPa60 MPa70 MPaStress-strain (***chronous) 60 °CCELANEX® 2302 GV1/15012345Strain in %01020304050Stress in MPa1 h10 h100 h1000 h10000 hCreep modulus-time 60 °CCELANEX® 2302 GV1/151E01E11E21E31E4Time in h10001500200025003000Creep modulus in MPa10 MPa20 MPa30 MPa40 MPa50

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